Charging System

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The initial charging system was a bust, and I am now trying out my second set of chargers from DualPro.  The charging system was installed in the truck so one can charge anywhere there is a standard plug.    I have 4 DualPro 3's.  Each charger individually charges 3 batteries.  I am hoping the individual charging will keep the batteries balanced for the long term.  The 4 chargers pull about 9 amps from the wall and provide 4 amps to each battery.  When dead, the batteries will normally go to float charge in about 5 hours and will remain that way for another 5 hours.    After 2-6 hours the current draw drops to about 1 amp for the float charge.  While the chargers are for lead batteries they seem to work well with the lithium cells I have.

Here you see the truck being charged up.  I ran an extension cord across the ceiling from the outlet used by the garage door.  I also have a "kill-a-watt" meter to track the charge.  Depending on how far I pulled the batteries down it will take from 2-6 KWH to recharge the batteries.
I place one DualPro on each end of my battery box.  These are rated for marine environments so they are designed to take the weather.  Each charger has 3 12V leads to charge 3 batteries. 

After 8 months the batteries are staying well balanced.

The onboard chargers are plugged into a standard 6 plug power strip mounted behind the front bumper.  The Chevy trucks have plenty of extra room for chargers plugs and inverters.  The power strip is rated for exterior use.

With my new charger set up I no longer use all 6 outlets. 

I installed a retractable power cord behind the bumper,  This was a retractable extension cord that I rewired for a plug.  It was the most cost effective thing I could find.  It is great there is so much room behind the bumper of the truck.
I have 30' of retractable cord I can use to plug in and recharge the batteries.  When it is not in use it easily retracts behind the bumper out of sight but a quick pull will allow me to reach several outlets in the garage.
I have monitored the amps pulled during the charging and total KW used.  The first 15 days of testing used 45 KW.  The systems pulls 8.5 amps for the first 2 to 6 hours depending on how much I have pulled from the batteries. 

A full charge on my batteries, lasts about 45 miles of city driving and takes about 6kw to charge back up or less than $.60.

I have 12 40 amp-hr batteries in two 72V strings.